The Wolfpack Polaris Xpedition Long Travel Kit +4 widens your Xpedition 4" per side, from the stock 64" to 72". That extra width makes room for 35" tires and gives you a more planted, stable ride in the dunes, on the trail, and at speed. Every kit is built from 1.5" 4130 chromoly tubing and made in the USA.
Why Go Long Travel on Your Xpedition?
The Polaris Xpedition is built to carry gear and people a long way, and a wider stance is one of the best upgrades you can make for that job. Our +4 kit brings out the full performance of the vehicle: better ride quality, more strength, and more stability, with room for bigger tires.
Kit Features
- +4" per side: takes the Xpedition from 64" stock to 72" wide
- Fits 35" tires
- 1.5" 4130 chromoly tubing, made in the USA
- Delrin bushings and heavy-duty crush sleeves, so wear parts need replacing less often
- Uses factory-size ball joints: reuse your factory ball joints or upgrade to aftermarket ball joints built to factory spec sizing
- Fits all Polaris Xpedition models, 2-seat and 4-seat
- Designed around Rhino 2.0 +4 axles for strength and warranty
- Pair it with our Shock Therapy spring kit for even better ride quality
Specs at a Glance
| Fits | Polaris Xpedition, all 2-seat and 4-seat models |
| Width | 72" (stock is 64") |
| Added width | +4" per side |
| Tire clearance | Up to 35" |
| Material | 1.5" 4130 chromoly tubing |
| Bushings | Delrin, with heavy-duty crush sleeves |
| Ball joints | Factory, or aftermarket built to factory spec sizing |
| Axles | Required: Rhino 2.0 +4 |
| Made in | USA |
Axles Are Required
Going 4" wider per side means your stock axles won't work. This kit is designed around Rhino 2.0 +4 axles, hands down the best axles we've used for both strength and warranty. You can add them when you order, or have axles built to the specs we provide.
Take the Ride Further: Shock Therapy Spring Kit
The long travel kit transforms how your Xpedition handles, and adding our Shock Therapy spring kit takes the ride quality even further. Add it as an option when you order your kit.
Frequently Asked Questions
How much wider does this kit make my Xpedition?
4" per side, taking the Polaris Xpedition from its stock 64" width to 72".
What size tires will fit?
The kit is built to fit 35" tires.
Do I need new axles?
Yes. The kit requires +4 axles. We recommend and offer Rhino 2.0 +4 axles, or you can have axles built to our specs.
Does it fit the 4-seat Xpedition?
Yes. The kit fits all Polaris Xpedition models, both 2-seat and 4-seat.
Can I reuse my factory ball joints?
Yes. The arms take factory ball joints, so you can reuse yours or upgrade to aftermarket ball joints built to factory spec sizing.
Where is the kit made?
Made in the USA from 1.5" 4130 chromoly tubing.
How can I get an even better ride?
Add our Shock Therapy spring kit. Paired with the long travel kit, it delivers even better ride quality.
How much does it cost?
The kit starts at $4,000. Powder coat and axles are available as options when you order.
Complete Your Build
Complete your Xpedition build with other Wolfpack parts like our Polaris Xpedition MOLLE rack window panels, or browse all of our Polaris Xpedition suspension parts. Questions about your build? Call us at 714-694-3797.
Also searched as: Polaris Expedition long travel kit.
